Forming Section
Toscotec designs and supplies forming sections with diverse arrangements to fulfill customer needs on all paper grade applications.
The basic fourdrinier single or multilayer former may be equipped with the top forming unit TT TopFormer to improve capacity and paper quality parameters. Wire section structures are manufactured using solid or clad stainless steel materials, to operate properly in the harsh environment of the paper machine wet area. This guarantees reliability and low maintenance over time. A “Cantilever” frame concept assures fast and safe wire changes and easier machine operation and maintenance.
TT TopFormer.
The TT TopFormer provides uniform stock activity with symmetrical and progressive drainage. This results in the optimization of paper formation, keeping symmetry of the paper and related fines particles distribution. TT TopFormer unit with three suction boxes enhances the mechanical characteristics of the product while increasing basis weight range and operating speed.
The final paper product shows a greater dimensional stability compared to the simple fourdrinier dewatering. Moreover, the improved fiber distribution in the cross-machine direction enhances paper smoothness and thickness.
The TT TopFormer offers the possibility to install a counter-blades box for paper grades where the formation is paramount. Flexibility and modular concept of Toscotec TT TopFormer design allow its installation for capacity or quality needs on any paper production field and paper machine configuration. It is developed to be easily suitable for paper machine rebuilds.
Forming Section special application
TT PressureFormer.
This forming unit for producing multi-layer paper and board combines the attractive cost of forming cylinders concept with a maximum operating speed of 250 mpm.
The configuration of this unit provides optimal control of formation and improves fiber orientation. The simple operation of the TT PressureFormer allows a wide range of CD/MD ratio in the finished product.
TT ShortFormer.
This is a unique mini fourdrinier table developed by Toscotec.
This unit offers an operating speed up to 400 mpm and is shown to reduce investment compared with conventional fourdrinier sections. TT ShortFormer operates under the felt (like forming drums) but forms the web on a wire (like a fourdrinier). The unit is composed of a hydraulic headbox forming under pressure on a multi sector forming board with increasing vacuum levels. This solution allows optimal control of CD/MD ratio to suit customer requirements. TT ShortFormer represents a good option for upgrading existing paper machines.
Paper & Board Machines
Product finder
Broke Pulper
TT MBP. The Toscotec Broke Pulper TT MBP is designed to be installed under machine both in tissue, paper and board applications.
Rotating Screen
TT RS. The Toscotec Rotating Screen TT RS is used in recycled paper stock preparation plants to de-water the coarse rejects coming from upstream cleaning equipment.
Ragger
TT RG. For the proper performance of a continuous pulper working with recycled paper (Toscotec Low Density Pulper), a cleaning unit such as the ragger TT RG is required to be installed.
Low Density Pulper
TT TM. Optimized to work with heavily contaminated recycled paper or with rewinder trims, the Toscotec Low Density Pulper TT TM is designed to perform an extremely efficient and low energy slushing in continuous mode and to remove rejects without breaking them.
Medium Density Pulper
TT VP. Suitable to work both with virgin pulp, broke, recycled paper and non-wood fibers, the Toscotec Medium Density pulper TT VP is designed to perform an extremely efficient and low energy slushing in discontinuous mode.
Turbo Separator
TT TMC. The Toscotec Turboseparator TT TMC is installed in recycled paper stock preparation lines as primary screen to treat the accept stream of the Toscotec Low Density Pulper.
Vortiscreen 3 Series
TT VS-3. The Toscotec Vortiscreen TT VS-3 can be installed as the only coarse screen in converting broke lines or as the last tail screening stage for the treatment of the rejects coming from drilled Toscotec Superscreens in recycled paper processing lines.
Vortiscreen 1 Series
TT VS-1. The Toscotec Vortiscreen TT VS-1 is used in recycled paper stock preparation plants mainly for the detrashing of the continuous TM Pulpers and as a dumping machine of high consistency batch pulpers.
Superscreen
TT SS. The Toscotec Superscreen TT SS is a horizontal screen with basket and rotor designed to be installed as a coarse or fine screen in recycled paper stock preparation plants. It is optimal to treat stock up to a working consistency of 5%.
High Density Cleaner
TT HDC. Engineered to work both with virgin pulp and recycled paper, the Toscotec High Density Cleaner TT HDC is designed to reliably remove heavier than fiber contaminants, suspended in consistencies up to 6%, directly after the pulper.
Thickening Screw
TT CA. The Toscotec Thickening Screw TT CA is an inclined screw thickener; it can be configured as a Single Unit or as Combined Units (up to 3 Units on a single stand and with only one feeding headbox) for higher capacity and reduced footprint.
Wire Washer
TT CW. The Toscotec Wire Washer TT CW is used to obtain an efficient removal of ashes, inks, glues, and fines by means of low consistency stock washing and consequent thickening.
Short Approach Flow System
TT SAF. Toscotec Short Approach Flow TT SAF, patented by Toscotec since 2012, allows every mill, new or existing one, to reduce energy consumptions and installation space, without compromises in terms of performances.
Vibrating Screen
TT V. The Toscotec Vibrating Screen TT V can be used as final stage for rejects de-watering after other screens such as vortiscreens, superscreens and pressure screens.
Pressure Screen
TT AFS. The Toscotec Pressure Screen TT AFS is designed to be installed in the approach flow system as final protection of the headbox.
Short Approach Flow System
TT SAF. Toscotec Short Approach Flow TT SAF, patented by Toscotec since 2012, allows every mill, new or existing one, to reduce energy consumptions and installation space, without compromises in terms of performances.
Vibrating Screen
TT V. The Toscotec Vibrating Screen TT V can be used as final stage for rejects de-watering after other screens such as vortiscreens, superscreens and pressure screens.
Pressure Screen
TT AFS. The Toscotec Pressure Screen TT AFS is designed to be installed in the approach flow system as final protection of the headbox.
Environment
Dust Removal System, Mist Removal System, Heating & Ventilation System
Reel Section
Quality rolls for rewinder operation
Hoods & Air system
Toscotec customizes the design of its TT Hood based on the customer’s needs and the overall drying configuration of the tissue machine, including the Steel Yankee Dryer.
Steam and Condensate System
As an auxiliary system of the Steel Yankee Dryer, Toscotec’s Steam and Condensate System is optimized to operate in association with TT SYD to allow it to achieve its maximum drying capacity.
Steel Yankee Dryer
Toscotec is both the inventor and the leading supplier of Steel Yankee Dryers worldwide.
Press
Paper machine press section represent a key area for rebuilds to improve quality of the paper and energy savings.
Headbox
TT Headbox delivers optimal sheet formation, because its design is custom-made based on the specific product needs of the customer. It operates at a high consistency, thereby reducing energy consumption.
Environment
Dust Removal System, Mist Removal System, Heating & Ventilation System
AHEAD Line
The AHEAD Line is made of Toscotec’s Conventional Wet Press Tissue machines. Every AHEAD tissue machine is custom-made.
TADVISION® Line
Toscotec’s TADVISION® Line ensures optimal bulk, softness and absorbency. Toscotec upgraded the design of its TADVISION® Line machine in order to achieve superior bulk, absorbency, and outstanding results in energy consumption.
INGENIA Line
INGENIA is a new concept tissue machine to produce premium quality structured tissue paper.
Toscotec OPTIMA Line
OPTIMA rewinders: the best technology to preserve softness and quality.
P&B Machines
Toscotec can satisfy all the needs related to the paper machine improvement
Reel Section
Section Quality rolls for rewinder operation.
Tail Feeding System
The perfect tool for new machines or to improve the efficiency and safety of an existing line.
Online sizing and calendering
Surface improvement solutions for a stronger paper
Drying Section
The most famous well-proven TT SteelDryer and drive concepts.
Press Section
Tailored press technologies, inlcuding Shoe Press, according to the applications.
Forming Section
State-of-the-art drainage equipment is properly configured on a Toscotec fourdrinier to reach the best quality results.
Headbox
Toscotec’s headbox line can satisfy all customer needs in terms of production, quality and specific application.